How Does a Dosing Pump Work?
The dosing pump is an essential piece of equipment that is used in industry processing to inject chemicals into the flow of water, and gas. They can add an accurate amount of liquids in a controlled manner, thus maintaining the quality of the product. The dosing pump is a critical component of an integrated dosing system that is used in a variety of sectors, including wastewater treatment and chemical processing. In the following article, we are going to look at how a dosage pump works.
There are multiple steps essential to ensuring the accuracy and reliability of the manufacturing process.
- Suction Phase: The very first consists of the pump generating the pressure that allows the liquid to be sucked from the tank and enter the pump body via the inlet valve. It is critical to ensure that the valve is in perfect working order so that the liquid backflow is free of contaminants.
- Compression Phase: After the suction phase is done, the pump enters the compression phase, which creates pressure to push the liquid towards the output. The pressure generated throughout the procedure is tightly controlled to guarantee uniform dosage.
- Dosing and Release: In the final phase, the liquid is dosed through the output valve at the specified quantity. The dose can be adjusted using a variety of settings, including the apparatus’s frequency. Some advanced types feature electronic dosage control, which allows for real-time change of the liquid volume.
The entire system allows accurate control of the amount of the transferred liquid, reducing the number of errors and waste and making the dosing pump ideal for precise dosing operations in chemical and pharmaceutical industries, among others.
Types of Dosing Pump
Four types of dosing pumps are designed for different pressures, chemicals, and applications. It can vary in pumping actions and mechanisms.
- Diaphragm Pumps inject the liquid constantly. The diaphragm is used both in the inlet as well as the outlet valve to precisely fill the empty containers. The speed of injection can be preset.
- Lobe Pumps allow the passing of liquid through the meshing gear impellors. The operations are not as precise as the diaphragm one, and they are apt for just high-viscosity liquids (thick liquids that are flow resistant like honey and melted chocolate) that will self-lubricate to minimize the amount of wear and tear.
- Peristaltic Pumps are highly accurate when it comes to dosing operations that let the fluid pass, and the flow is controlled by the roller that moves by way of the mechanical arm on the outside.
Benefits of the Dosing Pump
The usage of a dosing pump enables precise handling of the liquids and has a wide range of benefits.
- Accuracy: The industries need to pump the exact quantity of liquids to be dosed, reducing the risk of measurement errors that are possible if done manually. It can even deteriorate the quality of the product.
- Flexible: These pumps can be used in a wide range of fluids, from detergent to corrosive to chemicals. They can adapt to different kinds of applications easily.
- Waste Reduction: Its accuracy in dosing minimizes material consumption, reducing the wastage of resources.
- Operational Efficiency: By reducing the manual intervention process, they increase the speed of production.
- Increased Safety: Handling of some of the liquids and chemicals can be hazardous and can cause accidents. Thus having this equipment can lead to smooth and secure operations.
Final Words…
The dosing pump is the accurate solution for the precise dosing of liquids and chemicals. It has a wide range of specifications, which makes it an ideal choice for different industries. However, you need to have the right tool in hand to get the job done right. Ceracin dosing pumps high precision and accuracy allow efficient operations and also have a variety of designs that are suitable for various applications.
Ceracin
Ceracin has expertise in industrial pump manufacturing since 2016. We are committed to provide our nation with the highest quality pumps at competitive prices.